2026 Coupon Codes — Up to 60% OFF Tilley Codes

Tilley began as a small mail order company in Toronto in 1980 and is still passionate about creating the best hats in the world. Most people know that they are handmade. But more than one hand is needed to bring the legendary Tilly hat into the world. Twenty-three well-trained, skilled and caring craftsmen followed the process first conceived by sailor Alex Tilley in 1980 and then deliberate and refined over the next few decades. All in all, these 46 hands follow 41 steps, a precise and practical process, starting with cut cotton and foam canvas, and finally with steam and packaging the flawless end product. Between the two, Tilley are busy joining, binding, lining, stitching and adding the basic signature details that distinguish the Tilley hat from everyone else.